Behind the Mesh: The Manufacturing Story of Agripure Hail Nets & Shade Nets
When we think of agricultural protection or climate control, we often overlook the engineering marvels that go into creating something as seemingly simple as a net. But Agripure Hail & Shade Nets are anything but simple. Behind each strand lies a meticulous process focused on strength, longevity, and performance—engineered to protect your crops and investments in the harshest conditions.
Let’s pull back the mesh and explore the journey from raw material to finished product.
1. It Starts with Purity: Virgin HDPE Material
The backbone of Agripure Hail & Shade Nets is 100% virgin High-Density Polyethylene (HDPE). Unlike recycled plastics, virgin HDPE offers unmatched strength, elasticity, and UV resistance. This choice ensures:
- Superior tensile strength for hail impact
- Longer lifespan in harsh sunlight
- Non-toxic, eco-friendly application for agriculture
Every roll begins its journey in our facility with rigorous quality checks of raw HDPE pellets before extrusion.
2. UV Stabilization: Battling the Sun’s Wrath
Continuous exposure to UV rays is one of the biggest challenges for outdoor netting. Our solution? UV-stabilized masterbatches mixed directly into the HDPE during the extrusion process.
This enables the nets to:
- Resist UV degradation
- Maintain color vibrancy and structure for 5–7 years
- Reduce breakdown from prolonged sunlight exposure
This protection is crucial for regions with intense solar radiation and long cropping cycles.
3. Anti-Sulphur Additives: Engineered for Greenhouse & Chemical Use
Many crops—especially in greenhouses—are treated with sulphur-based pesticides and nutrients. Over time, these chemicals can degrade netting materials. That’s why Agripure Hail & Shade Nets are fortified with anti-sulphur additives.
These additives:
- Prevent material corrosion from sulphur compounds
- Enhance resistance against chemical-induced brittleness
- Make our nets suitable for polyhouses, orchards, and vineyards
4. Precision Weaving: Mesh Strength with Airflow Control
Using high-speed circular and warp knitting machines, the extruded threads are woven into nets with consistent mesh sizes, tailored to various applications:
- Hail nets with tighter weaves for impact resistance
- Shade nets with varying shade percentages (35%–90%) for light control
Each batch is tested for uniformity, thread alignment, and shade factor to meet strict agricultural standards.
5. Quality Control & Packaging
Every roll of Agripure Hail & Shade Nets undergoes multi-point quality testing:
- Tensile strength
- UV performance
- Chemical resistance
- Visual inspection for defects
Post quality check, the nets are tightly rolled, UV-labeled, and packaged in moisture-proof materials for global shipment.
Why It Matters
Choosing the right net isn’t just about cost—it’s about protecting crops, increasing yield, and ensuring long-term ROI. With Agripure’s commitment to high-grade materials and precision manufacturing, you get:
- Reliability in extreme climates
- Consistency across seasons
- Long-term protection with minimal maintenance
Final Thought
The next time you install a shade or hail net over your field or greenhouse, remember—there’s a story behind every strand. And at Agripure, it’s a story of science, sustainability, and strength.
Agripure Hail Nets & Shade Nets: Built for performance. Trusted by professionals.
